Unbreakable
Dynamic Conductor
Flexible Wire Manufacturer for Dynamic Applications
MAEDEN engineers exceptional wires that drive the future. From the delicate intricacies of in-ear monitors and mobile devices to the robust demands of aerospace and automotive industries, our wires deliver performance that’s unmatched!
Experience the precision of our solutions in speaker systems, medical appliances, robotic arms, and even the cutting-edge world of smart clothes. Be the difference with MAEDEN wiring solutions!
Tinsel Wire: The Top Pick of Flexible Wire
Wire that moves with your design.
Unlike other flexible wires, such as stranded wires, our tinsel wire offers unmatched flexibility and durability. Its unique construction ensures optimal performance in demanding applications, resisting breakage and maintaining conductivity through countless bending cycles. Choose tinsel wire for a reliable, high-performance solution in your most challenging projects.
Craft Your Very Own Unique Flexible Wire
Need a wire that bends to your will?
MAEDEN is your custom wire wizard. Describe your ideal wire, and we'll conjure it into existence.Tell us the wire's diameter, electrical resistance, and operating conditions. Share your wire's dynamic dance - bending, twisting, stretching, or more. Even if it needs a shiny tinsel coat or protective insulation, we've got you covered. Temperature’s a concern? No problem. We will custom-design your wire that meets all your unique requirements! Your vision, our precision. Let's create a wire as unique as your project.
Outer Diameter/DCR
Specify the wire's diameter and electrical resistance (DCR) for optimal performance. Whether you're looking for ultra-thin or thick wires, we tailor everything to your needs.
Dynamic
Does your wire need to endure continuous movement? Let us know its dynamic requirements—bending, twisting, or stretching. We design wires that dance with flexibility and reliability.
Post-Processing
From protective insulation to pre-tinning, we ensure your wire is treated to handle the toughest conditions. Share your specific post-processing needs, and we’ll make sure it’s built to last.
Tailored Wire Testing Ensures Durable Flex Life
Predicting Performance, Prolonging Lifespan
Every bend, twist, and tug put your wire to the test. That’s why MAEDEN offers precision wire testing to guarantee optimal performance. From flex life and impact resistance to abrasion and fatigue, we simulate real-world conditions to identify potential weaknesses. Our tailored testing solutions, including swing, twist, tensile, squeeze, conical, and drop impact tests, provide invaluable data to optimize your wire design.
But we don’t stop there. MAEDEN’s commitment to innovation extends to our advanced testing equipment. Our ability to develop custom solutions ensures we can accurately replicate even the most demanding environments.
Understanding your specific application and performance requirements, we can provide tailored testing protocols to deliver precise and actionable results.
Different Testing Methods
Bend Test
(Swing Test)
The bend test assesses a wire's resistance to fatigue and cracking when subjected to repeated bending cycles.
We take into account factors such as bend radius, temperature, and the number of cycles to determine the wire's flexibility and durability.
Twist Test
(Torsion Test)
We perform the twist test to determine a wire's ability to withstand twisting forces without breaking or experiencing performance degradation. It estimates the wire's torsional strength, angle of twist at failure, and resistance to twisting-induced damage. This test is essential for applications involving rotational movement or twisting forces.
Circle Test
(Conical Test)
The circle test simulates the continuous bending of a wire in a circular motion to assess its resistance to wear and tear. Factors like bend radius, test duration, and the wire's ability to maintain conductivity are evaluated.
Pull Test
(Tensile Test)
The pull test measures a wire's resistance to breaking when subjected to longitudinal tensile force. With a pull test, we determine the wire's ultimate tensile strength, elongation at break, and overall load-bearing capacity. This test is crucial for determining the wire's suitability for applications requiring high tensile loads.
Push test
(Squeeze Test)
The push test measures a wire's resistance to compressive forces applied perpendicular to its axis. The key goal is to detect the wire's crush resistance, dimensional stability, and ability to maintain electrical and mechanical properties under compression. This test is crucial for applications where wires are subjected to squeezing or clamping forces.
Fatigue test
(Lifespan Test)
The fatigue test assesses a wire's resistance to failure under repeated cyclic loading. We check the maximum endurance limit, the number of cycles it can withstand before breaking, and its overall fatigue life. This test is crucial for applications where wires are subjected to dynamic or vibrating loads, such as those in acoustic fields.
Exceptional Flexibility: Unmatched Technology
MAEDEN's wires are designed to redefine possibilities. Our commitment to innovation has resulted in a suite of eight proprietary technologies that work in harmony to deliver exceptional flexibility. From the core metal and advanced plating to precise fiber composition, cutting-edge structural design, and specialized treatments, every aspect of our wire is meticulously crafted. With optimized insulation, cutting-edge precision, and a final pre-tinning process, MAEDEN's wires offer matchless performance and versatility.
A Flexible Wire Manufacturer with 40 Years of Experience, Trusted by 6 of the World's Top 10 Market Cap Companies
MAEDEN - Your ODM partner in precision
For over four decades, MAEDEN has been the trusted wire solution provider for five of the world’s top ten companies. Our deep-rooted expertise and unwavering commitment to quality have solidified our position as a global leader. From concept to creation, we deliver customized wire solutions that drive innovation and propel your industry forward.
With a rich history of certifications and a proven track record, MAEDEN offers more than just wire. We provide comprehensive support, tailored solutions, and the peace of mind that comes only from partnering with a seasoned industry expert.
Global Locations
Headquarter＠TAIPEI
Neihu Science Park
Branch Office＠USA
SILICON VALLEY
Branch Office＠DONGGUAN
Wushigang Industrial Zone
Taiwan Factory＠TAOYUAN Longtan Science Park
Vietnam Factory＠HAI DUONG
VSIP Industrial Park